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Fasteners needed to
Install Trunk Panels |
First make a pattern
from foam board or
cardboard |
Tire panel template |
Transfer pattern to
1/2" MDF or Plywood |
Cut out the pieces |
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Side panels after they
were cut out and test fit |
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The doors have been
marked clamped together and cut out.
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Drill holes for the hinge mounting
plate ton back side of side panel |
Attach the spacer for the hidden
side panel clamps |
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| Attach hinge mount |
Hinge Mount & clamp spacer
installed on side panel |
Drill hole for lock cylinder |
Side Panel with hinges, door and
clamps attached |
Glue on stop for door |
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Rear of side panel with Hinge
and lock & clamps
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Side panel installed with door open |
Hinge panel with mounting blocks
attached |
Attach stops to hinge
panel |
Back view of hinge panel
mounting |
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| Rear body bracing from the
interior |
Rear trunk panel installed to
mark brace location |
Bracing outlined on panel |
Rear panel and spacers |
Spacers mounted on rear panel |
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| Trunk side of rear panel w/tire
panel mounting blocks |
Panel installed to check for fit |
Rear view of hinge panel with
tire panel mounting brace |
Tire side panel with Fastener
holes marked & drilled w/Fostner bit |
Drill holes for fasteners |
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| Angle brace mounts to original
netting bolt |
All panels assembled outside of
car |
Laying out the panels on the
fabric covering |
Panel outlines on fabric |
Cutting out the fabric for the
panels |
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| Spray contact adhesive on panel
and fabric |
Adhesive sprayed within side
panel outline |
Carefully mate the glued
surfaces together |
Trim material after gluing to
panel |
All panels with fabric covering |
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| Finished rear panel installed |
Finished side panel installed |
Hinge and tire panel installed |
Panels installed in trunk |
Material used to build the
panels |