Tools & Parts
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The Following Tools are Required to Build the Trunk Panels

Tape Measure 

Screwdriver

Electric Drill

Surform & Coarse File

Rotary Rasp

Razor knife

Plyers

Saber Saw

Pencil or Marker

Compass

Straightedge

Foam Board or Cardboard for templates

Socket wrench set for removing back seat and installing boxes

Drill bits. Regular twist drill and 1" & 3/4" Forstner bits

#10 Counter Sink Bit

Mallet

12" Bar Clamps

Spring Clamps

Wood Glue

 

 TRUNK PANEL PARTS LIST

Part-Description Quantity Req’d  Material 
Left  Side Panel   1   ½ MDF
Right Side Panel   1   ½ MDF
Left Side Panel Door 1 ½ MDF
Right Side Panel Door   1   ½ MDF
Left Hinge Panel   1   ½ MDF
Right Hinge Panel   1   ½ MDF
Left Side Tire Panel   1 ½ MDF
Right Side Tire Panel   1   ½ MDF
Back Panel   1   ¼ Luan Plywood
Rear Panel Stop  1 x 1 ½  x 9   2   Pine
Hinge Panel Stop  1 x 1 ½  x 11   2   Pine
Drip Rail Spacer 1 x ¾ x 12   2   Oak
Back Panel Spacer  1 x 2 x 6   1   Pine
Hinge Mount  1 x 2 ½  x 14   2   Pine
Hinge Panel Spacer 1 x 2 ½  x 4   2   Pine
Side Panel Clamps 1 x ¼ x 2   4   Pine
Carriage Bolts  ¼ - 20 x 2 ½   4   Steel
Lag Bolts ¼ x 2   2   Steel
Lag Bolts 5/16 x 1 ½   2   Steel
Wing Nuts ¼ - 20   4   Steel
Flat Washers ¼ x 1 ½   4   Steel
Flat Washer  5/16  x 1   2   Steel
Split Washer ¼”   4   Steel
Split Washer 5/16”   2   Steel
Insert Nuts ¼ 20   8   Steel
Connecting Bolts ¼ - 20 x 40mm   8   Dark Bronze Steel
Wood Screws  #10 x 1 ½   10   Steel
Utility Locks 7/8”   2   Chrome Plate Steel
Cabinet Hinges   4   Steel
Fabric of Choice ( yards )   2   Speaker Fabric
3MSprayAdhesive   2   Spray Can

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