Tools & Parts
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The Following Tools are Required to Build the Trunk Panels

Tape Measure 

Screwdriver

Electric Drill

Surform & Coarse File

Rotary Rasp

Razor knife

Plyers

Saber Saw

Pencil or Marker

Compass

Straightedge

Foam Board or Cardboard for templates

Socket wrench set for removing back seat and installing boxes

Drill bits. Regular twist drill and Forstner bits

#10 Counter Sink Bit

Mallet

12" Bar Clamps

Spring Clamps

Wood Glue

 

 TRUNK PANEL PARTS LIST

Part-Description

Quantity Req’d 

Material 

Left  Side Panel  

1  

½ MDF

Right Side Panel  

1  

½ MDF

Left Side Panel Door

1

½ MDF

Right Side Panel Door  

1  

½ MDF

Left Hinge Panel  

1  

½ MDF

Right Hinge Panel  

1  

½ MDF

Left Side Tire Panel  

1

½ MDF

Right Side Tire Panel  

1  

½ MDF

Back Panel  

1  

¼ Luan Plywood

Rear Panel Stop  1 x 1 ½  x 9  

2  

Pine

Hinge Panel Stop  1 x 1 ½  x 11  

2  

Pine

Drip Rail Spacer 1 x ¾ x 12  

2  

Oak

Back Panel Spacer  1 x 2 x 6  

1  

Pine

Hinge Mount  1 x 2 ½  x 14  

2  

Pine

Hinge Panel Spacer 1 x 2 ½  x 4  

2  

Pine

Side Panel Clamps 1 x ¼ x 2  

4  

Pine

Carriage Bolts  ¼ - 20 x 2 ½  

4  

Steel

Lag Bolts ¼ x 2  

2  

Steel

Lag Bolts 5/16 x 1 ½  

2  

Steel

Wing Nuts ¼ - 20  

4  

Steel

Flat Washers ¼ x 1 ½  

4  

Steel

Flat Washer  5/16  x 1  

2  

Steel

Split Washer ¼”  

4  

Steel

Split Washer 5/16”  

2  

Steel

Insert Nuts ¼ 20  

8  

Steel

Connecting Bolts ¼ - 20 x 40mm  

8  

Dark Bronze Steel

Wood Screws  #10 x 1 ½  

10  

Steel

Utility Locks 7/8”  

2  

Chrome Plate Steel

Cabinet Hinges  

4  

Steel

Fabric of Choice ( yards )  

2  

Speaker Fabric

3MSprayAdhesive  

2   Spray Can

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